There are reasons for chemical plant boiler water wall high temperature corrosion which causes of high temperature corrosion chemical plant boiler water wall What are the causes of high temperature corrosion chemical plant boiler water wall which 1, raw coal sulfur compounds according to relevant statistics analysis shows that coal inorganic sulfide occurrence sulfur-based, accounting for 60% to 70% of the total sulfur content, the remaining 30% to 40% is organic sulfur. Occurrence majority of the inorganic sulfur in the form of pyrite, sulfate, only a small fraction of inorganic sulfur content of the sulfur in coal measurement results shown in Table 2. The morphology of pyrite by more slagging and corrosion of boiler serious implications, and therefore subject to people's attention in the course of practice, but often ignore the corrosive effect of sulfate on the Wall. Thus, in practice it is necessary to form during combustion of sulfur in coal is measured. 2, the chemical analysis of coal coal boiler is 50% to 50% of anthracite and bituminous coal, coal testing seen from the data of research institutions, the volatile coal employed in the chemical, crystalline water, CO2 and other non-combustible or higher levels of flame-retardant component, low CH4, H2 and other combustibles content, higher temperature requirements volatile release, slow release, long time to burn coal, high ash content of the combustion, appears likely to cause the waterwall reducing component. 3, the size of the inscribed circle boiler chemical analysis boiler designed to be used with pre-mixed coal, to achieve the purpose of enhancing combustion, therefore the design Tangentially Fired large, will cause a large inscribed circle after the formation of the combustion of coal pulverized coal, gas and other substances appear high temperature corrosion. Related experimental results also shows that, when the circle diameter of the boiler in the range of 8 ~ 8.3m, after leaving a nozzle air flow deflection under the action of mixing the secondary air mixed gas stream is significantly down and floating inscribed circle than the other Big. 4, when the airflow and dual channel burner boiler design analysis consider using bituminous coal and anthracite mixed, the use of a secondary higher wind speed, a wind speed is low, the size of each of 43.5m / s, 22.5m / s, a , the second big difference wind speed caused the jet rigid significantly different. Due to the impact of differences in conditions and the gas stream upstream sides of adjacent angles of qi, when a secondary stream ejected from the burner, the air flow occurs toward the back direction of the flame to the water wall offset time smaller jet velocity Merry occurs a more obvious than the secondary airflow offset such that once the separation between the secondary air flow significantly. By using correlation analysis tests like long streamers understood, a significant portion of the air flow downstream of the boiler walls against movement, so this part of the secondary air flow departing from the airflow direction, coal and other combustible materials in the combustion under insufficient oxygen supply, a certain amount reducing gas component. Because the use of the two-channel burner design, a secondary air flow separation phenomenon of increasing offset, to some extent, when a relatively strong reflux in the boiler, the flue gas, the better the effect of reflux, the more obvious the effect of fuel combustion, but it can also lead to increased attenuation of a romantic reflux stronger. Dual-channel design such that the outlet area of the burner than traditional single channel many large exit area, but also makes the primary air flow greatly reduced exit velocity. The foregoing analysis, and a dual channel design, the secondary air flow speed difference, so that a significantly reduced stiffness airflow, airflow offset serious, prone to high temperature corrosion in the waterwall. Analysis of coal pulverizing system thickness 2.5 coal boiler is based on coal and coal burning coal designed, when using low-quality coal, pulverizing system load increases, reducing the separation effect, resulting in coal particle size increases, the thickness of the pulverized coal has a significant effect on high temperature corrosion of the boiler, coal particles increase when the torch burning in a boiler long prone to decrease the effect of the combustion of pulverized coal, coarse coal particles are not completely combusted powder boiler water wall in the vicinity of the bond, so that high-temperature corrosion intensified.
After the gas compact structure horizontal fired hot water boiler hot water boiler vaporization emergency 1. Vaporization handler circulating pump stops abnormally pump failure caused by: ① blower stops running immediately. ② immediately open the door, take measures to pressure the fire, lift the chute gate, cutting off the supply of coal grate. ③ In the case of boiler pressure not greater than 0.6MPa (600KPa), the exhaust valve to follow, only a sharp rise in pressure in the boiler deflated, used only relief exceeds 0.9MPa, and the exhaust process to be carried out slowly, prevention boiler due to loss of pressure and more violently again vaporized. ④ close the boiler water, water main gas valve. ⑤ open stop valve recirculation line, to ensure that the water supply pipe velocity convection heating surface (economizer) to prevent re-vaporization of the economizer. ⑥ The operation of the above operation, at the same time to pay the boiler to reduce the boiler water temperature and the furnace pressure. ⑦ After the boiler pressure is normal, i.e., opening the standby circulating pump, into the normal combustion. 2. Treatment failure or sudden loss of power boiler vaporization of power: ① immediately open the door, lift the coal chute slide gate to take pressure fire measures to reduce the oven temperature. ② Grate with the fastest speed in order in the shortest time to fire onto the slag tap. ③ the degree of treatment in the first case. Once a short time can not supply heating network system, antifreeze should take emergency measures. 3. Due to excessive heat boiler boiler vaporization process: ① the immediate closure of the drum, induced draft fan. ② immediately open the door, take measures to pressure the fire, lift the supply of coal chute slide gate, off of coal, while the grate into fast gear. ③ In the case confirmed the presence of water, the boiler can supply water to the boiler body, boiler out of the water while closing the main valve. ④ Open line stop valve recirculation pump to ensure water velocity convection heating surface of the pipe, to prevent the economizer again vaporized. ⑤ Open circulating pump with jog mode, jog each time less than 30 seconds, again less than one minute jog interval. Jog purpose is to reduce the boiler water temperature, while preventing a large amount of steam into the pipeline system. ⑥ back into place after the safety valve, circulating pump running, and then the normal burning stove. 4. Water boiler system run vaporization process due to water loss, loss of pressure caused by: ① immediately closed drum, induced draft fan. ② out of the water while closing the main valve and the boiler circulating pump. ③ take the same measures to cool the furnace tube described above. ④ Open stop valve recirculation line. ⑤ rely exhaust valve until the safety valve back into place. ⑥ until the boiler water temperature drops below 50 ℃, when the temperature of the furnace temperature less number 200 ℃, again within the boiler feed water, water course to be carried out slowly, to prevent harm to the boiler when the temperature is too large. ⑦ After processing leakage fault, the system time to the replenishment, and out of the water boiler always open the valve, and the circulating pump, and then normal combustion.
25 tph SZS condensing gas-fired steam boiler project for food industryA steam boiler is a piece of vital equipment in the production processes of food industry such as stewing, drying, concentrating and sterilizing. Jiaozuo Yuzhu Instant Noodle Company, affiliated with Henan Province state-run Boai Farm, is a national professional manufacturer of instant noodles with the annual production capacity of over one hundred thousand tons; the instant noodles produced by the company are sold very well all over the country. China is advocating the development of green economy in recent years; Henan Province is vigorously controlling pollution and reforming coal-fired boilers to gas-fired boilers. As the only state-owned enterprise of instant noodle industry, Jiaozuo Yuzhu Instant Noodle Company actively promoted the "coal to gas" action and ordered one set of 25 tph gas fired boiler (SZS25-1.25-Q) from ZOZEN. The boiler is equipped with a large volume furnace and an advanced imported low NOx burner to effectively reduce the NOx emission. In addition, the boiler adopts the design of membrane water wall; the gastight test must be done before installing thermal insulation layers, to ensure there is no flue gas leak under the condition of micro-positive pressure combustion and help reduce the heat loss of the boiler body; the thermal efficiency will reach up to 98%.
Our preliminary investigation when the other side is very interested in fast boiler, a number of fast-party research and development as well as outstanding patent cases in all industry sectors, we have confidence in each other quickly this brand. After the cooperation, but also the strength and each staff fully aware of the fast boiler of a good attitude, and cooperation in the box, very at ease. --customer feedback
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